Top 10 Furnace & Heat Pump Repair Issues (2026 Guide)

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Top 10 Furnace & Heat Pump Repair Issues (2026 Guide)

Cold mornings have a way of showing what’s really happening inside a heating system. At first, the house feels like it’s taking longer to warm up. Then one room stays cooler than the rest. After a while, the furnace begins making sounds that weren’t there before. Many people assume it’s just part of winter, but these shifts often signal minor problems developing inside the unit. 

Here’s the thing: heating systems rarely fail out of nowhere. They send hints. A slight drop in airflow, and the thermostat feels slow. A furnace that kicks on too often, a heat pump that suddenly can’t keep up on nights it handled efficiently last year. These are early signs of deeper issues, and the sooner you recognize them, the easier and cheaper the repairs will be.

This guide outlines the top 10 causes of heating system repair (furnace & heat pump). Each problem shows up differently, but they all point to the same goal: keeping the home warm, steady, and energy-efficient through every cold front that rolls in.

What Problems Most Lead to Heating System Repair?

In most San Antonio homes, the repair calls come from the same handful of issues. Some are minor annoyances; others sneak up slowly until the system can no longer keep up. No matter the cause, these issues tend to show up in predictable ways, such as slower heating, higher energy use, or unusual noises during operation.

Let’s get into the problems homeowners most often run into and how these issues usually show up.

1. Thermostat Reading Errors

When a homeowner calls for heating system repair, the thermostat is the first place a technician checks. Many common heating problems begin with this control panel. If the thermostat sends the wrong signal, the furnace or heat pump doesn’t get the command to heat.

Sometimes it’s as simple as dead batteries. Other times, it’s loose wiring or an older thermostat that just doesn’t respond like it used to. Smart thermostats offer added features but also introduce more opportunities for configuration errors. Once the technician sets the thermostat correctly and confirms it’s communicating properly, the system follows commands without delay. 

2. Airflow Filter Blockage

A heating system can’t move air properly when the filter is dirty. It’s one of the most common reasons homeowners begin furnace troubleshooting, yet it’s often an overlooked maintenance step.

Restricted airflow reduces heat output, extends run time, and places added strain on internal components. A clogged filter left untouched for too long does more than slow airflow. It overheats the furnace, often causing short cycling.

3. Heat Pump Issues

A heat pump can fail to function correctly when frost accumulates or when refrigerant levels are low, preventing it from absorbing heat from the outdoor air. In this case, the system will either blow cold air indoors or go into defrost mode too often.

To identify the problem, the technicians will inspect the reversing valve, outdoor coils, electrical system, and refrigerant levels. If issues are detected early, heat pump repairs can be done with relative ease.

4. Ignition Failure Problems

Ignition trouble is usually apparent. Sometimes you hear a rapid clicking before anything happens; other times, the furnace doesn’t respond at all. The furnace may click repeatedly or fail to start altogether. This often happens because of weak pilot flames, dirt buildup, worn ignitors, or loose wiring.

A steady blue flame indicates regular operation. A yellow or flickering flame suggests burner trouble that needs attention to keep the system running safely.

5. Limit Switch Malfunction

Short cycling is a common problem with heating systems. The furnace starts, stops, and repeats the cycle before the house is warm. A faulty limit switch causes the system’s malfunction.

The manufacturer designed the switch to shut the system down if it overheats. When it stops reading temperatures correctly, it can cause the furnace to turn on and off too quickly, increasing wear and energy use.

6. Dirty Furnace Burners

Burners collect dust and debris over time. As the buildup increases, the flame weakens and heat production drops. Many homeowners mistake this for thermostat issues or poor insulation, but dirty burners are often the real reason.

Because burner performance affects carbon monoxide safety, when the flame weakens or the heat output drops, it’s a sign the furnace needs repair soon.

7. Refrigerant Leak Issues

Anyone who has owned a heat pump long enough eventually deals with this one. Once refrigerant drops, the system just can’t keep up — and the utility bill usually proves it. Heat pumps depend on refrigerant to move heat throughout the home. When a leak occurs, the system loses heating power and may run much longer than usual. The house feels unevenly warm, and energy bills usually rise.

Most techs start with leak-detection tools to track down the problem. Once they find the spot, fixing and recharging the system usually doesn’t take long.

8. Blower Motor Failure

A failing blower motor reduces the amount of warm air moving through the home. You’ll notice weak airflow, inconsistent heating, or a sudden drop in comfort.

Common causes include worn belts, heavy dust buildup, failing capacitors, or a motor nearing the end of its lifespan. A technician checks airflow, voltage, and amperage to determine whether to repair or replace the unit.

9. Leaking HVAC Ductwork

Leaky ductwork sends warm air into attics, crawl spaces, or garages rather than into the living spaces. During colder months, this is one of the most common winter HVAC repair issues, manifesting as cold spots, longer run times, and noticeably higher heating costs.

Sealing the ducts improves airflow, boosts efficiency, and helps maintain even temperatures throughout the home.

10. Frozen Outdoor Coils

Outdoor coils can freeze even in mild climates. Leaves, dirt, and debris block airflow, forcing the system to work harder than it should.

When the coils freeze, heat transfer stops, and the system may switch into emergency heat or shut down. Technicians clear the airflow path, test the fans, and check the defrost cycle to restore proper heating.

Final Thoughts!

Any breakdown of heating systems occurs gradually. Problems always start long before the frigid air finds its way indoors. Problems with airflow, ignition, refrigerant, duct leaks, or long-run cycles are all areas that, when repaired earlier, keep the heating system running smoothly. Most people never notice these problems until comfort slips a little. That’s usually the moment they reach out for help.

This is the area in which Apollo Air Heating & Cooling excels. We aren’t just a heating repair service that jumps straight to making a quick profit. We listen to the details rather than just giving a quick walk-through and focusing on a quick fix, and we consider long-term performance rather than short-term gains.

If any issues arise or service is needed, the HVAC contractor in San Antonio, TX, is ready to serve you. Need fast, reliable help? Contact us or schedule an HVAC appointment online.